Confidently Deliver Aerospace Programs Faster, Safer, On-Time & On-Budget
Bring complex aerospace programs to market faster—from new aircraft and mission-critical subsystems to next-generation space systems. Achieve full traceability, stronger compliance, and predictable, audit-ready execution from design through production and sustainment.
Primary & Secondary Structures Design & Analysis
Systems Design & Analysis
Tooling & Ground Support Equipment Design & Build
FAA Part 23 & Part 25 Certification Support
Complete Digital Twin Enablement Using World Class PLM Tools
Assist in the Manufacturing & Assembly of Detailed Parts & Assemblies
Provide Solutions for Project Work-Packages or Contract Labor Support
Precision, Traceability & Control Across the Aerospace Lifecycle
Support complex aerospace programs with connected digital engineering, configuration control, and production-ready workflows that improve certification readiness, reduce downstream risk, and maintain full lifecycle traceability.
Maintain Certification-Ready Traceability
Create a connected digital thread from requirements through manufacturing and sustainment with audit-ready traceability that supports customer compliance requirements.
Control Engineering Changes Across Complex Configurations
Manage product configurations, revisions, and engineering changes across complex aerospace programs to reduce downstream manufacturing disruption and schedule risk.
Improve Manufacturing & Production Readiness
Support production readiness with integrated design, tooling, analysis, additive manufacturing, and assembly workflows that identify issues earlier and accelerate manufacturing.
Reduce Rework, Scrap & Program Delays
Identify design, supplier, and production issues earlier to reduce rework, manufacturing disruption, and costly program delays.
Connect Engineering, Manufacturing & Suppliers
Enable teams across design, manufacturing, and supply chain to work from shared product data with controlled access, traceability, and lifecycle visibility.
Scale Aerospace Programs Without Added Overhead
Extend internal engineering and manufacturing capabilities with aerospace-focused support for design, certification, tooling, manufacturing, and program execution.
Comprehensive Aerospace Enginering Solutions
Deliver complex aerospace programs with confidence. Whether executing defined work packages from design through manufacturing or extending your engineering team with specialized expertise, software, and manufacturing capabilities, Saratech helps aerospace teams strengthen product development processes, reduce program risk, and accelerate certification. Our solutions improve traceability and ensure predictable execution across the entire program lifecycle.
Saratech supports aerospace programs—from emerging innovators to established OEMs—across commercial, defense, and space sectors, including:
FIXED WING | ROTARY WING | SPACECRAFT | eVTOL | UAV SYSTEMS | TIER 1–3 AEROSPACE SUPPLIERS
Our Engineering Services Support Your Airframe Structures & Systems Programs
Saratech supports aerospace programs from early design through certification and production by providing engineering expertise across primary airframe structures and aircraft systems integration. Our engineers embed directly within customer teams to execute active program work—supporting wing, fuselage, and empennage structures, along with aircraft systems development including actuation interfaces, mounting provisions, and subsystem packaging.
We connect design, analysis, manufacturing, and PLM execution to keep programs moving efficiently while maintaining configuration control, traceability, and program stability across development. This includes CAD and Model-Based Definition (MBD), structural and systems analysis, CNC programming, tooling and prototype development, additive manufacturing, and PLM-based data management—ensuring designs are manufacturable, traceable, and aligned from concept through build and certification.
Extend your engineering capabilities with aerospace expertise across design, analysis, and manufacturing. Our team has delivered 60+ design and build assemblies, including flight control surfaces, primary airframe structural components, complex tooling for aerospace programs, and more.
Augment your team with aerospace engineering expertise to support primary airframe structures, aircraft systems, and development programs—including offload work package management, data conversion, prototype builds, and program metric tracking. Engineers integrate directly into your environment to execute active program work.
Support primary and secondary structures development with 3D/2D modeling, complex surfacing, tooling design, reverse engineering, Model-Based Definition (MBD), and aerospace CAD data conversion. Our team helps accelerate development of flight structures, assemblies, interiors, and support equipment.
Deliver production-ready aerospace components through airframe structural tooling, systems hardware, and complex assemblies using tool and fixture design, CNC programming, simulation, prototype development, and additive manufacturing. Streamline workflows, reduce WIP, and ensure manufacturable, flight-representative components.
Validate aerospace designs earlier through structural, thermal, vibration, multi-body, and CFD analysis. Support lightweight structures, aero loads, thermal performance, thrust vector control modeling, and advanced aerodynamic analysis using simulation-driven engineering workflows.
Strengthen configuration control, traceability, and collaboration across airframe structures, aircraft systems, and manufacturing programs. Services include PLM strategy and planning, implementation and deployment, configuration management, systems integration, DataLift™ Data Migration, support and training—ensuring a controlled digital thread from design through certification.
Reduce risk and improve aerospace program outcomes through airframe and systems-focused development workflows, including upfront design verification, integrated design-analysis-manufacturing workflows, workflow automation, Model-Based Systems Engineering (MBSE), knowledge transfer, and cross-functional collaboration across complex development programs.
Get industry-leading software, implementation, integration, training, and ongoing support to help aerospace organizations accelerate product development and improve lifecycle management.
Enable advanced aerospace product design with 3D modeling, assemblies, and surfacing across Designcenter (formerly NX) and Designcenter Solid Edge, leveraging integrated workflows and tools to manage and reuse design data efficiently.
Validate product performance earlier using simulation software such as Femap, Simcenter 3D, and Fibersim to analyze structural, thermal, motion, and fluid dynamics behavior.
Manage product data, configurations, and engineering changes with Teamcenter PLM, improving traceability, collaboration, and compliance.
Improve manufacturing efficiency with advanced CNC programming, machining strategies, and digital manufacturing tools.
Software Implementation & Integration
Deploy Siemens solutions with confidence through system implementation, workflow configuration, and integration with existing engineering environments.
Maximize software value with expert training, technical support, and customer enablement programs that help engineering teams adopt new tools quickly and effectively.
End-to-end aerospace manufacturing solutions, including production-grade tooling, advanced CNC programming, additive manufacturing, prototype development, and process optimization.
Design and produce production-grade tooling including jigs, fixtures, machining jaws, form tools, trim shells, vacuum mill fixtures, and chemical mill templates—all built for precision, strength, and repeatable performance.
Deploy Markforged additive manufacturing to produce high-strength, precise parts and tooling, functional prototypes, end-use components, and custom manufacturing aids.
Our engineers build custom post-processors, CNC programming, machine simulation kits, and CNC G-Code to reduce NC programming cycle time and increase machine runtime, driving higher part throughput. Optimized toolpaths and validated machining strategies improve first-time quality yield by reducing errors, rework, and scrap.
Rapidly develop prototypes and production tooling, managing manufacturability, fit, and function from concept through completion, including design, machining, testing, and validation.
We support project management, process design, and manufacturing environment setup to improve TAKT times, reduce WIP, and increase throughput.
Hands-On Manufacturing Support
Access experienced engineers for workflow guidance, training, and adoption programs to help teams execute advanced manufacturing processes reliably and maintain high-quality results.
Why Aerospace Organizations Choose Saratech
Aerospace programs demand precision, compliance, and predictable execution from concept through production. Saratech helps teams reduce risk, streamline processes, and accelerate certification by aligning engineering expertise, Siemens digital technologies, and production-ready manufacturing solutions into a results-driven approach.
Trusted Aerospace Expertise
Specialized engineers delivering 60+ design & build assemblies across aircraft subsystems and tooling.
Connected Digital Workflows
Connect design, engineering, PLM, simulation, and manufacturing data across the lifecycle, giving aerospace teams visibility, streamlined change management, and secure collaboration.
Flexible Program Execution
Technical offload work packages and adaptable engineering staffing to meet your program needs.
Aerospace-Aligned Compliance
AS9100-aligned processes, traceability, and program management using aerospace best practices and earned value metrics.
CAD/CAE/CAM Agnostic Engineering Expertise
While Saratech is an award-winning Siemens Digital Industries Software expert across Designcenter, Teamcenter, Simcenter, Designcenter Solid Edge, and Femap, our services are not limited to a single ecosystem. We routinely operate within multi-CAD/CAE/CAM environments, including CATIA and Creo, aligning with customer standards to support seamless integration, staffing augmentation, and program continuity across aerospace and industrial programs.
Results-Driven Approach
We assess your current processes, define a future-ready strategy, and implement solutions that deliver predictable, measurable results across your program lifecycle.
Saratech's Award-Winning Excellence: Over 40 Honors in Engineering Solutions & Siemens Software Support
Proven Results: Saratech Client Success Stories
Our team is dedicated to your success, providing personalized engineering solutions tailored to your unique needs. We continually strive to exceed expectations, fostering long-lasting relationships built on trust, transparency, reliability, and unparalleled excellence. Ready to start your own success story? Contact us today.
Stretch Forming Corporation
Aerospace, Defense, Space & Industrial
Manufacturing Client
Industrial Machinery & Heavy Equipment
Natilus Takes Flight With Immersive Engineering
Innovative companies are already realizing the benefits of immersive engineering.
Natilus, a next-generation cargo aircraft manufacturer and Saratech customer, uses Sony XR and Siemens Designcenter NX to review full-scale aircraft designs, collaborate in real time, and reduce reliance on physical prototypes. By adopting immersive engineering early, Natilus is accelerating time to market while improving design confidence across teams.
Markforged 3D Printing Powers Sidus Space Satellites With Lightweight, Heat-Resistant Components
Sidus Space leverages Markforged 3D printing technology to create lightweight, high-strength parts for their satellite builds. With every ounce counting, 3D printing offers a significant advantage by enabling the production of lighter components and allowing for quick iterations and design changes on the fly. Additionally, the materials used for 3D printing are engineered to withstand the extreme temperatures of space, ensuring that the components remain durable and functional in both the freezing cold and intense heat.
